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Sendyne develops li-ion battery simulation tool

Production of prototypes of future battery cells, focusing on cell chemistry, cell design and build-to-print expertise. Source: BMW

Sendyne’s CellMod software is able to predict cell and pack behaviour with accuracy better than 5%

Electronic component maker Sendyne has announced CellMod – a li-Ion battery simulation tool that it says can predict cell and pack behaviour with an accuracy of better than 5%, under a wide range of test conditions.

This simulation works on a true physics-based model, considering physical processes occurring inside the cells, such as diffusion in solids or, electrolytic solution, reaction kinetics, charge transport, heat transport, etc.

The software includes Sendyne’s Pseudo-2D compact physics-based Li-Ion battery cell model coupled with Sendyne’s proprietary dtSolve, a tool that executes several orders of magnitude faster than other commercially available numerical solvers. The software may be used as a standalone tool or can be integrated with other simulation packages for whole system co-simulation via the Functional Mockup Interface (FMI), an open standard supported by all major simulation platforms.

CellMod can be quickly adapted to represent any type of Li-Ion cells, from NMC and LMO to LFP and NCA, and all iterations of these cells. To achieve this, only a simple (non-proprietary) set of experimental data on the cell to be modelled is needed. Sendyne’s tool kit, which includes state of the art parameter extraction, then creates a unique CellMod version for a specific cell. All unique CellMod versions are created under NDA.

Currently deployed by a Tier-1 U.S. battery maker, CellMod’s uses include battery cell rapid prototyping. This reduces design time and costs, as each cell design can first be tested using the model. Design makers can utilize the model to select cells and vendors based on how well candidate cells perform in particular applications.

Further, CellMod can help reduce cost, a major challenge to large scale battery adoption. The compact nature of the CellMod-dtSolve™ bundle allows it to be embedded on a microcontroller within a Battery Management System (BMS) for real time predictive control. For large-scale battery systems, such as those used by electric vehicles and energy storage systems, multiple instances of the model, equal to the number of cells in the pack, can run simultaneously in real time. Little computing power or memory is required. By replacing the typical empirical models/Kalman filters with a highly accurate model enabling true predicative control, pack safety can be greatly improved and costs due to over-design can be eliminated.

Source: Sendyne


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